Fully Welded Plate Heat Exchanger

The fully welded plate heat exchanger is a heat exchange device that permanently connects the plates of the traditional plate heat exchanger into an integral core through welding. The welded structure overcomes the temperature and pressure resistance limitations and media compatibility issues caused by the rubber gaskets of the detachable plate heat exchanger.

  • High-pressure resistance:: The plate pack is permanently welded using laser or plasma welding, eliminating the need for rubber gaskets. This structure provides exceptional sealing strength and ensures reliable operation under high-pressure conditions where conventional detachable plate exchangers may fail.
  • High-temperature resistance:: With no rubber gaskets involved, the fully welded construction allows the heat exchanger to withstand significantly higher temperatures. It performs safely and efficiently in high-temperature processes that exceed the limits of gasketed plate heat exchangers.
  • High corrosion resistance: Not only can it be used with higher-grade stainless steel, but also with specialty materials such as Hastelloy, titanium, and nickel. Furthermore, since it lacks rubber gaskets, it is not limited by the gasket material's temperature and corrosion resistance.
  • High heat recovery rate: It can heat the cold fluid to a temperature closer to the hot fluid outlet, making it ideal for low-temperature waste heat recovery and maximizing energy recovery.
  • Small footprint: Compact structure and relatively low material consumption make it easier to install and transport, resulting in lower overall costs
Type Medium Characteristics,Operating Conditions and Maintenance Needs  Typical Applications
Brazed Plate Heat Exchanger Clean, non-corrosive medium without solid particles.
Requires extremely high compactness and heat transfer efficiency.
Budget is limited, and the conditions are within pressure and temperature limits.
Refrigeration units, air conditioning chillers, small heat pumps.
Semi-Welded Plate Heat Exchanger Large difference in characteristics between two media. For example, the primary side is high-temperature, high-pressure steam or dirty process fluid, while the secondary side is clean water or a medium with special material requirements.
Requires periodic cleaning or inspection of one side channel.
Operating conditions exceed the gasket limits of detachable plate exchangers, but full-welded performance is not required.
Chemical processes, pharmaceutical production, primary/secondary isolation in district energy stations.
Fully Welded Plate Heat Exchanger Medium is high-temperature, high-pressure, strongly corrosive, or contains particles.
Operating conditions exceed the limits of gasket materials.
Requires absolute safety to prevent medium mixing due to gasket failure (e.g., hazardous chemicals).
Low maintenance and cleaning needs, or low fouling tendency, or allows online chemical cleaning.
Petrochemical processes, power industry, paper industry, certain chemical reactors.
Feature Brazed Plate Heat Exchanger (BPHE) Semi-Welded Plate Heat Exchanger Fully Welded Plate Heat Exchanger
Pressure Capacity High (Typically ≤ 30 bar) Medium-High Highest (Can reach ≥ 40 bar)
Temperature Resistance High (Typically ≤ 225 °C) Medium High (Typically ≤ 300 °C or higher)
Pressure Shock Resistance Excellent Fair Excellent
Compactness & Weight Optimal (Very compact, light) Medium Compact, but typically heavier than BPHE
Maintainability Non-dismantlable, non-cleanable Partially dismantlable (Plate pairs can be cleaned as a unit) Non-dismantlable, non-mechanically cleanable
Suitable Media Clean, non-corrosive media One side for sensitive/corrosive media, the other for high-pressure/fouling media Harsh media (With particles, corrosive, high temp/pressure)
Cost Low initial cost Medium initial and maintenance cost High initial cost, but potentially lower lifecycle cost
Typical Applications Refrigeration, HVAC, Small Heat Pumps Chemical, Pharmaceutical, District Heating (Primary & Secondary sides differ greatly) Chemical, Oil & Gas, Power Generation, Pulp & Paper (Heavy Industry)

Fully Welded Plate Heat Exchanger

Refrigeration and Heating, Ventilation, and Air Conditioning (HVAC)

Serves as evaporators, condensers, and key equipment in district heating/cooling systems.

Fully Welded Plate Heat Exchanger

Chemical and process industries

Used for heating, cooling, and heat recovery of materials.

Fully Welded Plate Heat Exchanger

Food and Beverage Industry

Used for pasteurization, juice cooling, and other applications, it is easily disassembled and cleaned, meeting hygiene standards.

Fully Welded Plate Heat Exchanger

Metallurgy and Machinery Industry

Used for cooling process circulating water, lubricating oil, etc.

Fully Welded Plate Heat Exchanger

Ships

Used as central coolers and lubricating oil coolers, their compact design is ideal for space-constrained ship cabins.

Fully Welded Plate Heat Exchanger

Geothermal Energy Utilization

Efficiently extract geothermal energy by leveraging its small temperature gradient for heat exchange.

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