The fully welded plate heat exchanger is a heat exchange device that permanently connects the plates of the traditional plate heat exchanger into an integral core through welding. The welded structure overcomes the temperature and pressure resistance limitations and media compatibility issues caused by the rubber gaskets of the detachable plate heat exchanger.
| Type | Medium Characteristics,Operating Conditions and Maintenance Needs | Typical Applications |
|---|---|---|
| Brazed Plate Heat Exchanger | Clean, non-corrosive medium without solid particles. Requires extremely high compactness and heat transfer efficiency. Budget is limited, and the conditions are within pressure and temperature limits. |
Refrigeration units, air conditioning chillers, small heat pumps. |
| Semi-Welded Plate Heat Exchanger | Large difference in characteristics between two media. For example, the primary side is high-temperature, high-pressure steam or dirty process fluid, while the secondary side is clean water or a medium with special material requirements. Requires periodic cleaning or inspection of one side channel. Operating conditions exceed the gasket limits of detachable plate exchangers, but full-welded performance is not required. |
Chemical processes, pharmaceutical production, primary/secondary isolation in district energy stations. |
| Fully Welded Plate Heat Exchanger | Medium is high-temperature, high-pressure, strongly corrosive, or contains particles. Operating conditions exceed the limits of gasket materials. Requires absolute safety to prevent medium mixing due to gasket failure (e.g., hazardous chemicals). Low maintenance and cleaning needs, or low fouling tendency, or allows online chemical cleaning. |
Petrochemical processes, power industry, paper industry, certain chemical reactors. |
| Feature | Brazed Plate Heat Exchanger (BPHE) | Semi-Welded Plate Heat Exchanger | Fully Welded Plate Heat Exchanger |
|---|---|---|---|
| Pressure Capacity | High (Typically ≤ 30 bar) | Medium-High | Highest (Can reach ≥ 40 bar) |
| Temperature Resistance | High (Typically ≤ 225 °C) | Medium | High (Typically ≤ 300 °C or higher) |
| Pressure Shock Resistance | Excellent | Fair | Excellent |
| Compactness & Weight | Optimal (Very compact, light) | Medium | Compact, but typically heavier than BPHE |
| Maintainability | Non-dismantlable, non-cleanable | Partially dismantlable (Plate pairs can be cleaned as a unit) | Non-dismantlable, non-mechanically cleanable |
| Suitable Media | Clean, non-corrosive media | One side for sensitive/corrosive media, the other for high-pressure/fouling media | Harsh media (With particles, corrosive, high temp/pressure) |
| Cost | Low initial cost | Medium initial and maintenance cost | High initial cost, but potentially lower lifecycle cost |
| Typical Applications | Refrigeration, HVAC, Small Heat Pumps | Chemical, Pharmaceutical, District Heating (Primary & Secondary sides differ greatly) | Chemical, Oil & Gas, Power Generation, Pulp & Paper (Heavy Industry) |

Serves as evaporators, condensers, and key equipment in district heating/cooling systems.

Used for heating, cooling, and heat recovery of materials.

Used for pasteurization, juice cooling, and other applications, it is easily disassembled and cleaned, meeting hygiene standards.

Used for cooling process circulating water, lubricating oil, etc.

Used as central coolers and lubricating oil coolers, their compact design is ideal for space-constrained ship cabins.

Efficiently extract geothermal energy by leveraging its small temperature gradient for heat exchange.
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